description1
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Product Features

to be confirmed

Description

Quotation

Validity: 45 days

Model                      Description                           QTY

 

CNCTG1530
table type plasma cutting machine

Effective cutting area

1500x3000mm

1set

Plasma max piercing thickness

25mm

Plasma max edge start cutting thickness

40mm

Machine size

2000x4000mm

Main Components

Description

Qty.(set)

Rail

24KG Rail, Helical Rack And Pinion

1set

Drive model

Double-drive; Panasonic AC servo motor(Japan Brand)

3set

Gear box

Neugart(Germany Brand)

3set

Plasma power source

Hypertherm PowerMAX125(America Brand)

1set

Plasma torch height controller-automatic

Sensor THC

1set

CNC controller

LKNC-3200 EtherCAT Controller(17" LED Touch Screen)

1set

Mobile Phone APP

Mobile Phone APP Monitor & Remote Control Machine

1set

Water table

Water Table For Plasma Cutting Dust Collection

1set

Nesting software

FASTCAM Professional Version(Australia Brand)

1set

Cable and hose model

Closed Pedrail

1set

Laser point

Laser Point For Alignment

1set

FOB Shanghai $28,000

Commerce terms

Production time

Within 45 days after down payment

Payment term

30% down payment, balance before shipment

Packing

Plywood case and  tray

Container requirement

20'GP container

Warranty: 12months from the date of bill of lading issued.

Installation, training and commissioning service terms:

a) Time cost: 1 engineers 10-15 days

b) Engineer's visa fee, round-trip flight tickets from Shanghai to user's spot, food and accommodation cost undertaken by buyer.

c) Engineer's subsidy 100.00 USD per day, per person.

d) Buyer takes responsibility to arrange a Chinese speaking translator to be assistance during installation and training.

 

*Product images and cutting parameter inside of this file are for illustrative purposes only and may differ from the actual product!

Technical Specification

1 Model: CNCTG1530 table type plasma cutting machine

2 Basic components

 

 

Mechanical Components

Longitudinal rail type

24KG rail

Plasma cutting torch

1set(Hypertherm)

Plasma torch height controller

1set

Plasma torch anti-collision device

1set

Drive model

Double-drive

Gas and hose supply type

Pedrail

 

 

 

Electronic Components

CNC controller

TAYOR LKNC-3200

Plasma torch anti-collision device

1set

PLC

Delta(Taiwan Brand)

Electric components

Schneider(France Brand)

AC servo motor system

Panasonic(Japan Brand)

Gear box

NEUGART(Germany Brand)

Program and nest software

FASTCAM(Australia Brand)

Plasma source

Hypertherm PowerMAX125

Auxiliary Machinery By Buyer

Voltage-stabilizer

We will supply requirement details

Air compressor

Oil-water separator

3 Main Specification

 

 

 

Basic Parameter

Effective cutting width

1500mm

Effective cutting length

3000mm

Plasma cutting thickness

1-25mm

Plasma cutting speed

50-9000mm/min

Cutting torch lifting distance

80mm

Idle running speed

0-12000mm/min

Speed setting error

≤±5%

Torch height controller accuracy

≤±1.0mm

Longitudinal line accuracy

±0.2mm/10m

 

 

 

Accuracy Test

Complete machine accuracy
(Subject to the right drawing)
Side length (Four sides)
1000mm x1000mm
Lineation speed,500-800mm/min


A                                  B

C                                  D

 

length of a side

±0.5mm

 

Diagonal error |AD-BC|

±0.5mm

 

Base point return error

±0.2mm

 

Intersection point error

±0.5mm

 

Lineation forward- reverse error

±0.2mm

 

Plasma power source

Hypertherm PowerMAX125

Plasma Part

Duty cycle

100%

 

Max output current

125A

 

Plasma source power

21KW

 

Machine  weight

2.8 ton

Other Parameter

Accelerated speed

≥ 0.6m/sec2

 

Noise

≤80 db

 

4 Working requirement

 

 

Basic Requirement

Supply power voltage/ frequency

3 phase×380v±10%/50Hz
1 phase×220v±10%/50Hz

Ambient temperature

-10℃-50℃

Relative humidity

<90% no condensation

Surroundings

Ventilate

 

Plasma cutting requirement

 

Compressed air

Dry, Oil free;
Flow: 400 scfh
Pressure: 8 bar

 

5 Programming And  Nesting  Software (FastCAM Professional Version)

FastCAM is a powerful CAD plotting software specially used for number control cutting and it can read CAD DXF files and choose and output the NC files of different controllers; in addition, it can speed cutting obviously, heighten cutting quality and thus improve social and economic benefits.

Plotting System

Compatibility of plotting software

Special functions to DXF files;
CAD clearing function;
CAD compacting function;
CAD extraction function;
CAD breaking and ranking functions.

Bridge function, including continuous bridge, break bridge and interruption bridge.

Cutting Path

Able to automatically or manually set cutting direction.

Able to set cutting starting port, finishing point and cutting sequence.

Able to set leadin and leadout.

With the mid-layer function of CAD, able to set and conduct cutting, marking and drilling etc.

Nesting System

Able to nest quickly, continuously and automatically by placing hundreds of parts on many steel plates.

Able to conduct optimized nestling on the rest steel plates.

Able to manually interrupt AC automatic nestling and interfere with discharge.

In the optimized nestling process, able to specify, revise and choose parts and have free horizontal movement, rotation and matrix etc.

Verifying System

Able to have analogue check and change to NC cutting files.

Able to calculate material cost and processing cost.

Able to support many controller NC codes and switch among different codes.

Able to provide many languages that Windows platform supports.

Printing: Discharging drawings and name, discharging parts list;
steel plate size, cutting speed, cutting time and steel plate utilization rate;
Programming parameters and number control codes.

6 CNC Controller Details

LKNC-3200B CNC (EtherCAT) Intro

The new CNC Cutting Control System LKNC-3200B is a field bus control system using industrial Ethernet (EtherCAT) based on 64-bit Linux real-time operating system. Instead of traditional motion control axis cards (PMAC) and complex wiring between CNC and servo drives, the new EtherCAT based CNC only uses a common network cable to connect multiple network servo drives in series. In addition, the digital serial communication method adopted by the network cable greatly enhances the anti-interference ability of motion signals and improves the accuracy.

In the Human-Machine-Interface (HMI), the new LKNC3200B continues the multi-task operation of the previous controller: during the process of part processing you can perform multiple operations, such as file editing, graphic changing, parts nesting, network transferring, parameter setting and cutting torch enabling. Equipped with a 19〞high resolution LCD touch screen, it has the characteristics of intuitive and user-friendly interface, easy and simple operation.

This system can also monitor the status of AC servo in real-time environment, and truly realize the control function of true bilateral and full feedback.

In terms of network, the system supports the mainstream industrial communication protocol OPU UA, which facilitates the access of equipment to the group control MES system of major manufacturers.

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The system consists of:

IndustrialComputer

Intel(R) J1900 4-Cores 4-Threads CPU @2.00GHz

RAM

DDR3L 2G(default) / 4G / 8G

Storage

SSD 60G or above

Operating system

Linux

Software

KNC English version

Display

19 Widescreen with explosion-proof touch screen1366X768

Field bus mode

EtherCAT

Axis number

  • 2(Y、1X)
  • 3(Y、1X、2X)
  • 4 with THC(Y、1X、2X、1Z)
  • 5 with 2-THC(Y、1X、2X、1Z、2Z)

I/O

EtherCAT I/O Modules (WAGO)

Peripheral

USB x4(USB3.0 x1)
RS232/485 Serial port
Ethernet RJ45 (OPU UA)

Size

136mm*127mm*40mm  0.65KG

Power adapter

DC12V-5A

 

Specifications:

1. True bilateral, full feedback:

Coordinate absolute value and difference value of Double X axis are respectively reflected on the control interface

The alarm information, absolute value, torque, speed, etc. of the motor are fed back to the controller

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2. The built-in THC:

Z axis as an independent axis, controlled by servo motor, more accurate and fast

The communication mode of EtherCAT bus ensures 1ms arc voltage sampling period and height change during cutting

The controller interface displays the current cutting torch height and arc pressure in real time

3. Integrate plasma processes:

Main plasma power supplies such as HyperthermThermal Dynamics, Kjellberg and ESAB

Various processes, materials and up to 60 plate thicknesses are available

Specially for Hypertherm XPR series plasma optimization and alarm log recording

Record and count plasma consumables, and set the maximum piercing times and the maximum cutting length

4. Network function

Cutting file transfer by LAN

Remote control, monitoring or screen capture of mobile APP through wireless router

Industrial communication protocol OPC UA: open communication protocol, collect and monitor cutting data in real time, cooperate with manufacturer to customize MES system, and realize enterprise group control operation

 

7 Affix Files List

Machinery  manual

1 set

CNC system  manual

1 set

Ac servo motor  manual

1 set

Electricity and connection diagram

1 set

TAYOR inspection report

1 set

Packing list

1 set

Certification

1 set

Full sets of foundation drawing

1 set

8 Installation Terms

Seller personnel will supervise installation as following:

1)Rail installation and assembly

2)Positioning of machine and the work table

3)Running of cables and hoses from service entry point

4)Connection of electrical cables and gas hoses to the machine

9 Training Terms

After the commissioning, Seller technician will commence Training.

The customer shall provide sufficient material and consumables to ensure satisfactory completion to training.

The training will comprise of the following things:

1)Overview of machine

2)Control features and operation

3)Machine maintenance and adjustment

4)Supervised running of machine

The training of the machine operator is concurrent with the installation and commissioning, therefore personnel must be available at all times.

Machine Details

 

Machine Body Process

Box type welded structure, machine body is stable and heavy duty.
Machine body is processed by CNC planning machine and CNC milling machine, so machine body is with high accuracy.
Dual drive adopts symmetrical structure.
Excellent rigidity and intensity.
  • Box type welded structure
  • CNC Planing Machine
  • CNC Milling Machine
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Machine Body Tempering And Painting

 

The whole machine body is processed by tempering, so our machine is very durable with very high accuracy.

Spray booth for machine painting.

 

 

 

  • Tempering Machine
  • Paint Spray Booth
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Laser Optic Alignment

  • Laser Optic Alignment To Guarantee Machine High Accuracy
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Joint Section Machine Body (Heavy Duty and Precision)

  • Joint Section Machine Body(Heavy Duty and Precision)
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Electrical Control Cabinet

  • Electrical Control Cabinet
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AC Servo Drivers, PLC, Electrical Components

  • Panasonic AC Servo Driver(Japan Brand)
  • Delta PLC(Taiwan Brand)
  • Schneider Electrical Components(France Brand)
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AC Servo Motor And Gear Box

  • Panasonic AC Servo Motor, Encoder and Neugart Gear Box(high accuracy, no backlash)
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Mobile Phone APP Powered

  • Mobile Phone APP Powered
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Plasma Power Source

  • Hypertherm PowerMAX125 Plasma Source
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Plasma Anti-collision Device

  • 360° Plasma Anti-Collision Torch Holder
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Laser Point For Alignment

  • Laser Point For Plate Alignment
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Transmission

  • 24kg Rail In Longitudinal Direction
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Helical Rack And Pinion Transmission

  • Helical Rack And Pinion Transmission
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Closed Pedrail In All Axis

  • Closed Pedrail In All Axis
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Safety Devices

  • Emergency Button
  • Alarm Light
  • Limit Switch(Soft Stop)
  • Hard Stop
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Water Table-Plasma Cutting Dust Collection

  • Water table for plasma cutting dust collection
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CNCTG Cutting Samples

  • CNCTG Cutting Samples
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Specifications

to be confirmed

Configuration

to be confirmed

Standard Accessory List

to be confirmed

Package

to be confirmed

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